WELCOME HOME!

In my never ending quest to continue to eating dinner, I, actually “we” (with the help of J. Lockwood at Bitter Gravity)  moved my blog over the the URL I have been sitting on for a while so people could find it.  I also added a Frank the Welder facebook page.

It seems odd that some folks have trouble finding contact info for “FTW”  when it seems that someone you know must know me. Right?   I may have fixed your go-cart when you were a kid.  I sure remember Ernie.

Ernie isn’t his real name. He was born with a lot of problems, so many that his parents dropped him at the curb and peeled out.  He changed his name to Ernie to honor the folks that adopted him and took care of him as best they could.

His knee has been getting worse lately. His darn leg is 1-1/2″ short because of that knee just grinding itself to pieces.  Ernie has to walk all day because it hurts less while walking.  But that is making the damage worse.  I guess you walk till you can’t bare it and hammer the booze till you pass out.  He keeps his hair combed and his clothing clean and pressed and wears his high school ring with pride.  I can see where he started isn’t far from where he was yesterday when I caught up to him.   He is afraid to get surgery even though someone offered it to him. He can imagine things being worse.

I welded up his walker yesterday.  I would have done it sooner but the guy is hard to find.  He said “you really made my goddamn day” so it was really worth it.  Honestly, I got more out of it than he did.

I am working on FB-10′s, a certain reproduction bike, fixing a mistake I made and fixing mistakes other folks made this week.  The damp weather has been causing me to stare out the door into the clouds a bit when I pass by the door (it’s usually open) .

So this time of year is pretty busy and I thank you folks for all the business.  I will put up some random pics here and see if that part works.

I like the new Header.. I think it makes the room bigger.

Posted in Uncategorized | Leave a comment

still waiting?

I am sorry I have been so selfish with my time lately. I recently built two really nice aluminum frames over the span of a week after decelerating from the massive rush of getting my own new bike. The one I called “bondo buggy” ?

I got it put together and did the basic adjustments. It is very fast. I made it quite a bit longer than my last bike with the idea of moving my hand positions forward one “notch” since I wasn’t using the tops at all.
It is stiffer than my steel bike but the new fork is carbon. Explain that please.

I weighed it on a scale that was way too big for the job (5000 cap.) . It was 15 lbs.

Here is a sneak peak

On an interesting (to me LOL) side note, while riding up Pleasant valley road yesterday I followed a John Deere shit spreader for a mile or two. Cool huh!

Posted in Uncategorized | Leave a comment

Jose and the 650B

Here is a 650B MTB for endurance racing. Very light with room for mud.

Posted in Uncategorized | Tagged , , , , | 1 Comment

PB&j

PB&j

Orchard hill bread, ground peanuts and strawberry preserves.

Posted in Uncategorized | 2 Comments

new frame for me.

I got pumped up on the idea of building an aluminum frame with smaller diameter tubes than I usually use. This is not “available” material (it could be and it was once) and it’s not really all that thin compared to more current profiles.
I haven’t ridden an aluminum road frame for quite a while and I wanted to try a carbon fork again (after riding a steel fork) to see if I could tell a difference.

I rode a carbon fork for a few weeks, ‘been on steel for 2000 miles so perhaps a change is in order.

I also wanted to try “washing” or “wiping” the welds. If you are not familiar with this term, it means to go over the welds simply to smooth them out. The action is a bit like brazing except the positioning of the torch may be more critical. I can’t say this for fact as I have a way to go with brazing skills. With TIG and aluminum, you can’t raise the torch off the surface as one might (and must) do with brazing.
The idea here is more to “soften” or push the ripples around until the weld is smooth.

Aluminum tubing being the same color as the filler material is very challenging to shape without undercutting the tube. I was very careful.

Anyway, here are some photos. I thought of a name for this frame a couple of weeks ago but didn’t write it down. Hopefully it will come back to me at some point.

Here are the basic numbers for this frame.
HA/73.5
SA 72.5
TT 580
CS 410 (or 406 may be) and the BB is a bit higher than usual. I am sure Dante’s dilemma will see the pics and get us though this before I get back to the shop to read the drawings. I did this because I am going to widen my Q factor a bit. I am pronating like crazy.

The head tube is the IS type that you just drop the bearings in. It saves a ton of weight and works with the overall look of the bike.

The only thing to decide is the color. Right now, Day-glow blue is interesting to me.

I went for a nice ride today.. it was still cold..

Posted in Uncategorized | Tagged , , , | 2 Comments

a short film

I was staring into space the other day trying to think of things that aren’t really work (as I know it) but still in the interest of furthering my fiscal objectives. I know it’s work and valuable work, marketing and that sort of thing but for me doesn’t hold the same attraction as working with metal. Go figure.
I decided to get out my camera and make a short film walking through the shop. It may not be the easiest thing to watch but thankfully, it’s short. It was cool that the CD changer decided to start playing a new CD as I started the film.

Perhaps you heard, I am moving this blog to my domain soon
I will keep you posted on my progress.

Posted in Uncategorized | 2 Comments

Introducing Acel tubing

I met with Wade and Antonio yesterday and I am on board with these guys. Stay tuned..

Posted in Uncategorized | 1 Comment

Today not in the news

I always feel a lot better after a good ride. Though winter wasn’t much to speak of, I still missed swingin’ a leg over and blasting out some miles.

One of the familiar sights along the this time of year is the maple syrup operations that take place out in the woods. As you may well know, maple syrup (the real stuff) is made from tree sap that is collected and boiled down to make the sticky, tasty substance we call sugar. The stand of trees is a “sugar bush” and a boiling house is a sugar shack. People go “sugaring” for several days at a time 24 hours a day.

The sap starts running as soon as the day time temps hit the 40′s and will run as long as it gets cold at night. It starts out “light fancy” (what your kids would like) and goes to light amber, medium amber, dark amber and finally B grade. B grade is pure maple flavor with less sweetness.

Maple syrup has some wonderful properties. It can sterilize and help heal wounds and just 1/2 teaspoon in a glass of milk will give you “sweet” dreams and help you sleep soundly.

You can make syrup from other trees such as birch. We have several maple trees. The oldest is a “lone wolf” which has several odd branches going in all directions. I am not sure why these trees look so different. Perhaps the prolific growth is a survival technique.

I finished an aluminum road racing frame today. We found a few pair of double tapered seat stays and used the first pair on this frame. I really like working with them. They are 1mm thick (thin) wall and are 11mm at each end and around 18mm in the center where the bridge is.

It was sorta hard welding 1mm wall aluminum tubes. I didn’t mind.

I won’t have pics of this one till next week some time. Have a nice week!

Posted in Uncategorized | 4 Comments

filling a need

A lot of building frames has to do with filling needs. While I get paid to fill the needs of the customer I really after my own satisfaction. I try to make my own world so I can live in it. I want to get you to do what I want to a certain extent.

I want you to tell me what you want.

I hope you are with me here.

So I am here thinking about my day, drifting off to sleep and in a semi lucid state I start to think about welding. Not as a way to join material but more like a religion. I mean, welding is simply adding “filler” to take up space between things that you really want joined.

OK, it’s a bit abstract but just listen. The perfect weld is when you have reached a balance. It’s an engineering balance where it’s enough to prevent failure but not so much that it’s wasteful or excessive.

Going beyond that, how you prepare the environment for continuity is nearly a philosophy (I spelled that with no help thanks) on it’s own. Take brazing for example which has been my latest fetish, is when practiced properly creating a condition of demand and at the same time practicing restraint until the exact moment when the perfect conditions exist. You know what happens next.

Anyway if you left a couple of T shirts on the door, thanks! They fit really well and I love the theme.

Posted in Uncategorized | Tagged , , , | Leave a comment

A fork built during the week and you.

You always wonder if my blog posts are about you. Usually they are but I never tell you. What good would it do for you to know? I know you are thinking about me or you wouldn’t be here.

You may think there is only one of me and several of you. Not so.
There is one of me and one of you. When we spend time together, you and I, it’s the same for both of us. Sometimes you are busy, sometimes it’s me. I just wanted you to know, that’s all.

I created an album of images I took this week. Please enjoy.

Frank

Posted in Uncategorized | Tagged , , , | Leave a comment